Electric lifeboats lead the charge to offshore safety

Article from Journal of Ocean Technology. Written by Erik Mostert, Georgios Nikoltsis and Joe Dawes.

A quiet revolution is underway as offshore platform developers bring a new generation of all-electric free-fall lifeboats into service. Marine battery power improves reliability, performance, and safety, as well as sustainability.

Introduction

When Aker Kvaerner began work to extend the life of Equinor’s Njord A floating and drilling platform in the Norwegian North Sea to 2040, the upgrade included the replacement of the existing evacuation system with a set of modern 70-person free-fall lifeboats and a custom designed davit system. 

Part way through the project, developers further updated their thinking, in a switch away from conventional diesel engines, which also brought VIKING Life-Saving Equipment its first order for E-GES-52 (Electrical Gravity Escape System) free-fall lifeboats (Figure 1). The technology had become available after a successful three-year project between Statoil (now Equinor) and Norsafe (now part of VIKING Life-Saving Equipment) to establish a technology qualification and viability evaluation of electrical propulsion for lifeboats. 

Fast forward and the Njord A installation features lifeboats that are documented to meet DNV Battery Installations on vessels of less than 15 m in length – including full fire propagation testing – and SOLAS Novel Design Resolution A.520(13), as documented by the Norwegian Maritime Authority.

E-GES free fall lifeboat
Figure 1: The VIKING Norsafe electric GES-52 free-fall lifeboat provides a secure and protected means of escape for persons on board vessels or platforms.

Confirming that the project was no one-off, VIKING has since gone on to secure allelectric lifeboat projects for an operator in the western Australia offshore sector and for Aker BP’s Hugin A and Hugin B platforms – part of the Yggdrasil Norwegian Continental Shelf development 160 km west of Kollsnes, near Bergen.

All-electric power is increasingly accepted as a viable solution for boat operators, with advances in battery technology also pointing toward more powerful performance from similarly sized units as power density increases. VIKING already offers the E-Mako-655 (Figure 2) – the world’s first all-electric SOLAS rescue boat, whose 63 kWh battery pack offers four hours of continuous operations at 6 knots with a crew
of three personnel.

Smooth operations

Electric propulsion also offers operational safety benefits that lifeboat specifiers in particular will wish to consider. These include lower levels of vibration, a quieter cabin with much better air quality, increased acceleration, and higher top speeds – thereby transporting evacuees more comfortably and quickly away from the platform in an emergency when compared to diesel powered boats.

Battery power allows the asset owner to dispense with the need to transport, store, and handle diesel fuel on the platform, and avoids issues with fuel contamination altogether. A further benefit for operators working in areas affected by H2S gas clouds (sour gas environments) is that, as the battery is the entire power resource, there is no need to draw exterior air when the lifeboat is in operation. This means the boat can operate autonomously for up to two hours, compared to 10 minutes for a diesel boat. 

But these factors are only part of a broader set of safety-based reasons that suggest all-electric propulsion is worthy of wider consideration.

E-MAKO rescue boat
Figure 2: The VIKING Norsafe Mako- 655 MKI electric fast rescue boat has a capacity for up to 15 people and delivers reliable performance under any sea condition.

Many market watchers will know that innovations in Norway’s well-funded and safety aware offshore industry are often adopted by others once they have proved their relevance. One basis for wider adoption is the forward-looking stance Norwegian stakeholders take with respect to safety standards and certification.

In an indicative development, the structural part of VIKING’s GES free-fall lifeboats provides an early example of the new generation of designs which evolved out of the NOROG (Norske Oil and Gas -formerly OLF) industry group in 2005. The most extensive study ever undertaken of conventional and free-fall lifeboat safety, this project eventually resulted in DNVGLST-E406 – the lifeboat performance standard that goes far beyond the Convention of the Safety of Life at Sea (SOLAS) and specifies no harmful accelerations in up to 100-year storm conditions.

The compact, low weight davit installations (Figure 3) provided by VIKING Norsafe for the Njord A and for the Hugin A and B projects also merit separate attention in the safety context. Both have been built to the NORSOK 002 standard – whose methodology includes dynamic considerations that build on crane-based safety rules, as well as being rooted in maritime regulations and VIKING’s commitment to include operator preferences for simplified operations. 

It is in this context that the shift to electric lifeboat propulsion should be further studied because the selection of battery power has also been made on grounds of improved reliability, reduced accident risk, easier maintenance, and through-life cost savings.

E-GES davits
Figure 3: The VIKING Norsafe free-fall lifeboat davit system is designed for safe and efficient launching and retrieval of a VIKING Norsafe free-fall lifeboat.

Remote risks

Pressure to reduce the number of personnelworking at sea or offshore is nothing new, but recent developments in connectivity, digitalization, and remote management techniques have allowed asset managers to step up efforts to automate processes, and control others from afar. Today, many offshore platforms are not normally crewed.

At the same time, in being formulated for diesel engines, the maintenance procedures for lifeboats within SOLAS demand that engines are turned over for a five-minute run test every 14 days to ensure readiness for action.

The specificity of the requirement brings into focus the accident risks that maintenance engineers are exposed to in landing on the platform, and when working on lifeboats in their tilted launch position.

Where readiness for action is concerned, it is also understood that an engine tilted at an angle of up to 35 degrees and cold-started every two weeks will lose performance over time. It is fair to assert that the use of allelectric propulsion would mitigate risk.

The E-GES-45 free-fall lifeboats, for 60 person, and E-GES-52 free-fall lifeboats are typically powered by three Akasol batteries, which are contained in robust, waterproof cases, with individual cells thermally insulated. The solution also includes a ventilation system, gas/smoke detection, and a water sprinkler system.

E-GES controls
Figure 4: E-GES lifeboat controls. Electric propulsion improves air quality in the cabin, also cutting noise and vibration.

Connected to safety

With electric systems wholly compatible with remote maintenance, equivalence also means land-based checks of operating systems are sufficient to give assurance that the boat’s propulsion system is available on arrival on board not normally crewed platforms.

The lifeboats on board Njord A have selfdiagnostic programmable logic controller systems, with each boat connected to an individual email address that alerts maintenance teams of any issues, or trend deviations on temperature, charge, gases, or fumes (Figure 4). In a real incident, the boat informed the team that attendance was needed to deal with a malfunctioning battery charger. 

As well as eliminating the risks brought by physically entering the lifeboat, the use of remote diagnostics, maintenance, and control methods can extend the requirement for service engineers to attend the lifeboat from once every 14 days into an annual visit.

Overall, the maintenance work required to support a diesel-powered lifeboat is estimated at over 300 hours in a year. With tests of the deluge systems, steering systems, and hook release systems also remote, and the boat launch simulated, analysis indicates that the same procedures for an electric lifeboat can be accomplished in 90% less time.

Group of authors - VIKING Norsafe

Left to right: Erik Mostert, Georgios Nikoltsis, Joe Dawes.

Erik Mostert is Manager of Innovation and Boats and Davits with VIKING Life-Saving Equipment. He has worked with electrical lifeboats for nearly 10 years.

Georgios Nikoltsis is Senior Manager, Servitization and Innovation with a broad remit in development and is based in Arendal, Norway. He joined the company in 2005. 

Joe Dawes is Senior Sales Manager and is based in Arendal, Norway. With huge experience across the maritime and offshore industries covering boats and davits, he joined the company in 1998.

All three have worked together at VIKING Life-Saving Equipment on free-fall lifeboats for well over 10 years on projects across the offshore industry, overseeing deliveries to floating and fixed installations around the world.